汽車零部件生產自動化裝備

        利用*的檢測技術、控制技術、計算機技術、通訊技術、機器人技術（機器人特殊的專用檢測、控制模塊等），結合汽車零部件生產控制工藝要求，研制、開發出七大汽車零部件生產與檢測自動化系統。

        Utilizing the advanced detection technique, control technique, computer technology and Robot technoloy, combine with the technics requirement of the Auto Parts, we research and develop seven kinds of Auto parts production and detection Automatic System.

        一、汽車空調生產線系統Automotive Air-conditioning System

        1、系統功能：極大提高汽車空調生產線自動化程度，保證生產效率、產品品質

        System function: To maximize the level of automation, guarantee the productivity effect and product quality.

        2、專用技術：自動檢漏、測漏，熱交換器管路裝配與防錯探測

        Unique technoloy: Automatic Leak detection, heatexchanger pipeline assemble and fail-save detection.

        3、實際應用 Practical Application

        已完成多條生產線，均為國內的同類系統。

        Numerous production lines had been accomplished, which are the most advanced of this kind in China.

        （1）、PQ35類產品的生產：為貝洱首條替代進口的空調生產線，兼容6類、9個產品，如Sagita、Turan、Octavia，應用中仍不斷擴充兼容新型號，如Model S，Model K。 目前在遠超出當時設計要求能力的負荷下運轉；

        The producing of PQ35 series：Behr’s first air condition producing line replaced the imported ones, is compatible to 6 categoris、9 products, such as Sagita、Turan、Octavia, which is continuously expanding in application, like Model S, Model K. They are over-loaded than they were designed to be.

        （2）、Model F 生產：為PQ24平臺產品的裝配檢測線，生產如Model F、Polo等產品；

        Producing of Model F：Assembly and inspection line of PQ24 platform product, manufacturing products such as Model F、Polo.

        （3）、W204：是奔馳汽車配套線，性能要求更高。

        W204：It is a corollary line for Mercedes-Benz, which requires higher performance.

        二、汽車轉向助力器裝配檢測系統Testing system of Automotive power assisted steering assembly.

        Testing system of power assisted steering assembly for vehicle

        1、系統功能：兼容生產單膜片、雙膜片、不同尺寸的多種型號產品。包括助力器裝配檢測、主缸裝配檢測兩大部分，具有繁多的支線。It can manufacture many varieties production of single-diaphragm 、double-diaphragm and different dimension, including two main functions: t booster assembly test and master cylinder assembly test,  and be with various branch lines.

        2、主要功能模塊 Main function modules

        貫穿桿氣密鉚接設備：是生產線核心設備之一，一次成型，保證氣密性。不同產品變化很大，兼容難度高。Sealing riveting equipments of trans-rod： the key equipment of production line, one-step forming guarantees air tightness. Different products vary a lot and be difficult to compatible .

        中殼鉚接：具有豐富的防錯裝漏裝、參數控制能力。Intermediate axle housing riveting：holding abundant error-proofing equipments and capacity of parameter control.

        關鍵尺寸調整：采用閉環伺服控制技術保證精確的內部結構參數，是質量特性關鍵參數的保證措施。Adjustment of key dimensions：adopting closed-loop servo control to ensure precise inner structural parameters, which is the guarantee of mass parameters.

        復雜的閥體裝配：零件多、體積小、結構復雜；而質量要求高，自動化程度要求高。在線檢測關鍵參數。Complicated valve-body assembly：Lots of parts,small size ,complex structure; nevertheless, high quality and automation requirements. Key parameters can be tested on line.

        綜合性能測試：是線上的核心設備。測試參數齊全、自動化完成。首先模擬完成裝配的條件再進行檢測，發現問題有機會返工處理，提高成品率降低成本。對于我國目前原料級零件質量不夠高的實際情況具有很大意義。Multiple functions testing：the core equipment of lines.  The parameter is unabridged and auto-accomplished.  Simulate the assembly conditions first, then test. Modification will be done when problem occurs. It enhances the rate of finished products and reduces the cost. It is meaningful for the actual situation of inferior raw-material class spare parts

        主缸測試：是主缸生產的核心。參數齊全、自動化完成。Master cylinder testing：main core of master cylinder production. Parameters are completed automatically.

        3、實際應用 Practical Application

        三、汽車制動系統Auto brake system

        汽車制動是保證汽車安全的主要系統之一，制動系統本身的可靠性需要在設計、原件選用、生產裝配等過程中保證，生產裝配的自動化、標準化和精密化可用本系統實現。

        The Breaking system is one of most impontant system of Auto. The reliability of Breaking system is guaranteed by the process of design, selection of original parts and product assemble. This System realizes the assembly and production be automatic, standardized and precise.

        1、系統功能：包括主缸高低壓及動作自動檢測、自動裝配、自動涂脂及功能檢測等。

        System function: Including the auto-detection ,auto-assembly auto-greasing and function testing of the high-low pressure and motion of master cylinder.

        2、實際應用 Practical Application

        四、汽車動力轉向器裝配檢測系統Testing system of automotive power steering gear assembly

        1、系統功能：實現汽車動力轉向器的自動裝配、裝配檢測和轉向器的性能檢測功能；提高裝配效率；

        System function: To realize the auto-assembly, auto-detection of assembly and the performance testing function of the Auto power steeing gear. To enhance assembling efficiency

         2、實際應用 Pracical Application

        五、橋殼焊接系統Welding system of axle housing

        1、系統功能：橋殼焊接工作環境惡劣，工作強度大，本系統是一套由各功能模塊組成的復合重型設備系統，包括機械手抓取、定位、切割等功能。

        System function: axl housing welding is rough and high working strength. This system is a compond heavy equipment which consist of multi-function modules, including the function of manipulator gripping, locating and cutting.

        2、實際應用 Practical Application

        六、渦輪增壓器系統Turbocharger system

        1、系統功能：本系統對汽車發動機渦輪增壓生產、裝配進行檢測、控制，提高生產效率；

        System function: To test and control the production and assembly of Auto Turbocharging; and, enhance productivity

        2、實際應用：Practical Application

        七、剎車間隙自動調整臂裝配檢測Testing of break clearence automatic adjustment brachia assembly

        1、系統功能：汽車剎車間隙對于汽車制動、保證安全極為重要，故對于剎車間隙自動調整臂裝配檢測的精密性要求很高，本系統可高效實現本功能；

        System function: The break clearence is importance to the trig and safty. The Auto-slacker adjuster of break clearence requires high precision of assembly and detection. This system achieves the function efficiently.

        2、實際應用 Practical Application