【塑料機械網 技術學堂】雨水混入會導致油品乳化,無論是設備本身的油箱口,還是儲存用的油桶油口,日常都應檢查做好防護。特別是雨季來臨,房頂漏水時有發生,要避免雨水進入。
The effects of rain
雨水帶來的影響
Effects on machine oil: rainwater will lead to oil emulsification, whether it is the oil tank port of the equipment itself, or the oil barrel port for storage. We should check and protect every day, especially when the rainy season comes, roof leakage occurs from time to time.
對油品的影響:雨水混入會導致油品乳化,無論是設備本身的油箱口,還是儲存用的油桶油口,日常都應檢查做好防護。特別是雨季來臨,房頂漏水時有發生,要避免雨水進入。
Once you find that the oil of injection molding machine is emulsified, firstly, you must find out the source of moisture, thoroughly clean the fuel tank and oil circuit, and then replace the oil!
一旦發現注塑機油乳化,一定要先查明水分來源,徹底清潔油箱及油路,再更換油品!
Effects on the components: rainwater adheres to the surface of the components for a long time, resulting in reduced anti-corrosion and rust resistance. And moisture will accelerate the rust of the components, especially the working surface of precision parts, the piston surface of the hydraulic cylinder, the surface of the rail slide, the surface of the lead screw wire mother of the all-electric injection molding machine, the template surface and the crankarm shaft.
對機件的影響:雨水長期附著在機件表面,導致抗腐防銹性能降低。并且水分會加速機件的銹蝕,特別是精密件工作面、液壓油缸活塞表面、道軌滑塊表面、全電動注塑機絲杠絲母表面、模板表面和曲臂軸等。
As soon as water is found adhering to the surface, thoroughly clean the moisture and add the specified grade of grease or lubricating oil!
一旦發現有水附著表面,徹底清潔水分,加規定牌號的潤滑脂或潤滑油!
Effects on electrical components: rainwater entering the electric control box will cause short circuits in circuit boards, integrated modules, transformers, contactors and other electrical components, such as short circuits in electrical parts caused by direct opening without treatment.
對電氣元件的影響:雨水進入電控箱,會導致電路板、集成模塊、變壓器和接觸器這些電氣元件短路,如不處理直接開機會造成電氣件短路。
Once the water is found in the electric control box, please find a professional technician to deal with it, do not by privately, to avoid aggravating the loss.
一旦發現電控箱進水,請找專業的技術人員進行處理,切勿私自處理,避免加重損失!
Beware of the influence of summer condensate on electrical components, because a lot of water cooling will be used on the equipment, when the temperature difference between the summer temperature and the cooling water temperature is large, condensate will appear, which will inadvertently penetrate into the electrical components, resulting in damage.
謹防夏季冷凝水對電氣元件的影響,由于設備上會用到很多水冷卻,夏季環境溫度與冷卻水溫度溫差大時,會出現冷凝水,不經意間會滲到電氣元件中,導致損壞。
Beware of the impact of summer humidity on electrical components, if the equipment workshop is relatively humid, it is recommended to put some desiccant in the electric control box, the damp weather has a great impact on the components in the circuit board, long-term attachment to the surface will accelerate the aging of the vitality parts, metal contacts rust and so on
謹防夏季潮濕對電氣元件的影響,如果設備車間比較潮濕,建議在電控箱內放上一些干燥劑,受潮天氣對電路板中的元件影響很大,長期附著在表面會使元氣件加速老化,金屬觸點生銹等
The impact of rain on the motor: The problem of short-term rainwater on the surface of the motor is not big, because the outer surface of the motor itself has a waterproof function, but the protection level of the motor is that it cannot be rained or waterlogged for a long time without treatment. If water enters the motor, it will directly lead to the damage of the components inside the motor, resulting in phase loss, short circuit, etc.
雨水對電機的影響:電機表面短時間沾到雨水問題并不大,因為電機本身外表面是有防水功能的,但是電機的防護等級是不能淋雨或者長時間沾水不處理。如果水進入電機會直接導致電機內元件的損壞,導致缺相,短路等。
Electricity motor water ingress, can first dry the motor, after the motor is completely dry, test the resistance value, there will also be insulation drop problems, in order to prevent accidental should test its insulation, with megohmmeter to measure insulation, if there is no problem, you can try to power on, if there is an abnormality, to go to the professional repair shop in time to repair, so as not to cause secondary failure, expand losses.
電現電機進水,可以先吹干電機,待電機完全干燥后,測試電阻值,也會出現絕緣下降的問題,為防止意外應測其絕緣,用兆歐表測絕緣,如果沒有問題,可以試通電開機,如有異常,要及時去專業維修店維修,以免引起二次故障,擴大損失。
The effects of high temperatures
高溫帶來的影響
High temperature in summer will cause the cooling system to reduce the cooling effect of the equipment, and it is necessary to clean or replace the water filter, electric control box air filter, motor fan and electric control box ventilation fan in advance, especially the servo motor fan of the full motor, which must be cleaned and checked regularly.
夏季高溫會導致冷卻系統對設備冷卻效果下降,需要提前清理或更換水過濾網、電控箱空氣過濾網、電機風扇及電控箱通風風扇,特別是全電動機的伺服電機風扇,一定要定期清理與檢查。
The influence of high temperature on lubricating grease in summer/夏季高溫對潤滑油脂的影響
Due to the high ambient temperature in summer, the heating of the motor ball screw will be more serious, which will lead to thin and easy loss of lubricating grease on the surface of the ball screw, thereby weakening the protection of the ball screw, in the non-constant temperature workshop needs special attention.
由于夏季環境溫度高,電動機滾珠絲桿的發熱會更加嚴重,這會導致滾珠絲桿表面的潤滑油脂變稀薄及易流失,從而減弱對滾珠絲桿的保護,在非恒溫車間需要特別關注。
If necessary, you can regularly add additional fat, reduce the motor speed, extend the cooling time, or add a cooling fan to alleviate it. If necessary, the factory professional and technical personnel can be asked to check the iron powder content of the grease to assess whether the wear is within the normal range.
如有必要可定期額外人工加脂,降低電機轉速,加長冷卻時間,或是加冷卻風扇來緩減。另外,如有必要可以請廠方專業技術人員檢查油脂的含鐵粉量,來評估磨損是否在正常范圍內。
For the full motor grease, be sure to use it strictly according to the brand and model grease recommended by the manufacturer, otherwise the ball screw may be damaged as a result.
對于全電動機潤滑脂,一定要嚴格按廠家推薦的品牌與型號潤滑脂來使用,則否可能會因此而損壞滾珠絲桿。
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