設(shè)備特點 The characteristics of equipment
機械結(jié)構(gòu):
The mechanical structure:
1.高強度、高穩(wěn)定性結(jié)構(gòu)設(shè)計,設(shè)備強度和剛性大大加強。
high strength, high stability of structure design, equipment strength andrigidity is greatly increased.
2.模板高溫退火熱處理,數(shù)控加工中心加工,保證精度同時提高了設(shè)備的使用壽命。
template of high temperature annealing heat treatment, a CNC machining center processing, ensure the accuracy and improve the service life of equipment.
3.采用了對開式易更換導(dǎo)套和耐磨自潤滑銅套,該方式的使用解決了設(shè)備導(dǎo)套更換困難的問題,同時提高了潤滑效果。
using a pair of open easily replaceable guide sleeve and the abrasion resistant self-lubricating copper sleeve, using the way of settling the equipmentguide sleeve replacing difficult problem, at the same time improve thelubrication effect.
4.機架噴砂除銹,表面鍍鋅后噴漆,具有較高的防腐性能。
stand sand blasting, surface galvanized after spray paint, anti-corrosionperformance with high.
液壓系統(tǒng):
Hydraulic systems
1.液壓系統(tǒng)采用了高速,高壓的設(shè)計方案,大流量雙缸驅(qū)動,速度快,受力均衡,減少泄漏。
hydraulic system with high speed, high pressure and large flow design, dual cylinder to drive, speed, balanced stress, reduce the leakage.
2.帶高壓卸荷閥,消除開模機器震動。
high pressure unloading valve, remove mold machine vibration.
3.特殊的液壓路設(shè)計,頂出油缸和開模油缸可以同時工作,實現(xiàn)脫模吹氣與制品頂出同步工作,提高脫模能力。
special hydraulic circuit design, mold ejection cylinder and cylinder can work at the same time, realize demoulding blowing and product pushing out synchronization work, improve the release capability.
能源系統(tǒng):
Energy system:
1. 先導(dǎo)式蒸汽比例減壓閥技術(shù)運用,控制靈敏精確,主管道輸入蒸汽壓力更穩(wěn)定。比同類型的設(shè)備的加熱時間縮短30%,能耗降低25%-30%。
steam proportional valve technology application, control is accurate, the main pipe steam pressure more stable input. 30% shorter than the heating time of the same type of equipment, energy consumption can be reduced by 25%-30%.
2.壓力平衡控制技術(shù)運用:平衡閥控制主管道蒸汽壓力和壓力傳感器控制模腔壓力取代傳統(tǒng)的電接點壓力表控制,使得穿透、主加熱工藝更趨完善。
pressure balance control technology application: balance valve to control the main steam pipe pressure and pressure sensor control cavity pressure to replace the electric contact pressure gauge with traditional control, makes thepenetration, the main heating process more perfect.
3.各管路系統(tǒng)閥門進口、出口的設(shè)計采用靠近模具的方式,從而限度降低能耗的浪費,同時提高反應(yīng)速度。
the pipeline system valve import and export with maximumnear the die way, thereby maximizing the reduction of energy consumption andwaste, improve reaction speed.
冷卻系統(tǒng):
Cooling system:
1.運用高效真空系統(tǒng)技術(shù),能耗更低。
by high vacuum system technology, lower energy consumption.
2.大型立式噴霧真空冷凝器:通過冷卻水噴淋,提高真空冷凝比,有效保護真空泵,使生產(chǎn)出的制品的含水率≤10%。
large vertical spray vacuum condenser: through the cooling water spray,improve vacuum condensing ratio, the effective protection of the vacuum pump, the water products produced rate is less than or equal to 10%.
3.預(yù)留真空接口。
Set aside 3 of central vacuum interface.
控制系統(tǒng):
Control system:
1. 采用PLC控制、觸摸屏人機界面操作,操作簡便,系統(tǒng)穩(wěn)定性高。同時程序設(shè)置多處自我保護和報警系統(tǒng)。
the use of PLC control, touch screen man-machine interface operation,simple operation, high stability of the system. While the program setup multipleself protection and alarm system.
2.所有電器元件均采用國際國內(nèi)品牌。
of all electrical components are used for international and domestic well-known brand.
3.穿透蒸汽壓力,主蒸汽壓力,脫模,氣冷,加壓、進料等控制均采用遠程調(diào)壓系統(tǒng),操作簡便。
penetration of steam pressure, main steam pressure, demoulding, gas cooling, pressure, feed and other control using a remote pressure regulatingsystem, simple operation.