性能和優(yōu)點(diǎn):廣州聯(lián)信塑機(jī)自行研制開發(fā)的HDPE管材生產(chǎn)線其結(jié)構(gòu)*,自動化程度高,操作方便,連續(xù)生產(chǎn)穩(wěn)定可靠。HDPE管材生產(chǎn)線的管道產(chǎn)品具有適度的剛性、強(qiáng)度、又具有良好的柔性、耐蠕變性、耐環(huán)境應(yīng)力開裂性和良好的熱熔接性能,已成為城市燃?xì)廨斔凸艿篮褪彝饨o水管的*產(chǎn)品。
設(shè)備組成:HDPE管材生產(chǎn)線由控制系統(tǒng)、擠出機(jī)、機(jī)頭、定型冷卻系統(tǒng)、牽引機(jī)、切割裝置及翻料架組成。每條生產(chǎn)線有兩臺擠出機(jī),其主要一臺擠出機(jī)采用強(qiáng)力輸送襯套及高效螺桿,另一臺較小的擠出機(jī)用于擠出標(biāo)志線。
模具和輔機(jī):機(jī)頭采用設(shè)計的籃式機(jī)頭或螺旋分流擠管復(fù)合機(jī)頭,具有調(diào)節(jié)方便,出料均勻的特點(diǎn),定徑套采用*的開槽工藝和水環(huán)冷卻,確保管材的成型精度。采用*的PLC與彩色大屏幕觸控液晶顯示屏組成的控制系統(tǒng),具有完善的報警反饋,友好的中英文人機(jī)界面,操作十分方便。
HDPE Pipe Extruder nowadays used in many fields,such as single layer pipe,multi-layer composite pipe,agriculture irrigation pipe and cable protection pipe.
HDPE Pipe Extruder has its own structures;the key points are as follows:
The main extruder adopts PE high-efficiency screw,notched feeding cylinder and is equipped with strong water jacket cooler,which greatly improves its transmission capacity and guarantees high-efficiency extrusion.
The basket composite machine head adapted for PE processing not only guarantees extrusion stability at high speed,but also realizes minimum stress and highest pipe quality in low temperature.The high-efficiency double-cavity vacuum sizing technology and spray cooling tank improves the rate of finished product and meets the need of high-speed production.
Adopt multi-caterpillar to drive all pedrails through central motor to get synchronous height and guarantees pipe is roundness.The high-speed,precise designed cutting is low in noise. And it is also equipped with strong scrap attracting device to reduce the work of maintenance to the lowest degree.
PE管材生產(chǎn)線的相關(guān)技術(shù)資料:
PE塑料管材生產(chǎn)線
一、 PE管材生產(chǎn)線流程:
原料 色母料→混合→真空上料→原料干燥→單螺桿擠出機(jī)→四色線擠出機(jī)→籃式或是螺旋模具→定徑套→噴淋真空定型箱→噴淋真空定型箱→噴淋冷卻水箱→噴淋冷卻水箱→色帶印字機(jī)→履帶式牽引機(jī)→行星切割機(jī)→管材堆放架→成品檢測包裝
二、 PE管材生產(chǎn)線特點(diǎn):
1. PE管材生產(chǎn)線選用HDPE、PP管材的高效擠出機(jī),螺桿采用帶屏障和混煉頭結(jié)構(gòu),機(jī)筒采用新型開槽機(jī)筒,塑化和混煉小果好,擠出量大而且非常穩(wěn)定.
2. PE管材生產(chǎn)線為HDPE、PP大口徑厚壁管材設(shè)計的螺旋式模頭,該模頭具有熔體溫度低,混合性能好,模腔壓力低,生產(chǎn)穩(wěn)定的特點(diǎn).
3. PE管材生產(chǎn)線采用專有技術(shù)的定徑和冷卻系統(tǒng),采用水膜潤滑和水環(huán)式的冷卻,以適應(yīng)HDPE、PP物料的要求,確保高速生產(chǎn)厚壁管是直徑和圓度的穩(wěn)定.
4. PE管材生產(chǎn)線采用專門設(shè)計的多段控制真空度的真空定徑箱,保證HDPE、PP管材的尺寸穩(wěn)定和圓度.擠出機(jī),牽引機(jī)采用進(jìn)口調(diào)速器動和控制,穩(wěn)定性好,精度高,可靠性高.
5. PE管材生產(chǎn)線運(yùn)行及時間由PLC進(jìn)行程序化控制,設(shè)置有良好的人機(jī)界面,所有工藝參數(shù)均可通過觸摸屏進(jìn)行設(shè)置和顯示.可裝配標(biāo)記線擠出機(jī),生產(chǎn)符合國家標(biāo)準(zhǔn)要求的帶色標(biāo)線的管材.
三、PE管材主要技術(shù)參數(shù):
型號 | 管材直徑 | 主機(jī) | zui大產(chǎn)量 | 裝機(jī)功率 |
PE63 | 20mm-63mm | SJ60/33 | 150KG | 160KW |
PE110 | 20mm-110mm | SJ60/33 | 150KG | 160KW |
PE160 | 50mm-160mm | SJ75/33 | 350KG | 235KW |
PE250 | 75mm-250mm | SJ75/33 | 350KG | 255KW |
PE315 | 90mm-315mm | SJ75/33 | 350KG | 270KW |
PE450 | 160mm-450mm | SJ90/33 | 550KG | 320KW |
PE630 | 315mm-630mm | SJ120/33 | 850KG | 570KW |
PE800 | 400mm-800mm | SJ120/33 | 850KG | 608KW |
PE1000 | 630mm-1000mm | SJZ150/33 | 1300KG | 750KW |
PE1200 | 710mm-1200mm | SJZ150/33 | 1300KG | 800KW |
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