一、技術參數 Technical parameters
(一)設備參數 The equipment parameters
1、處理能力： 1、3、5、10、15、20噸/小時
Processing capacity: 1, 3, 5, 10, 15, 20 tons/hour
2、物料含固率： 10～20%
Solid content of material: 10 ~ 20%
3、物料含油率：小于 70%
Oil content of materials: less than 70%
4、加熱溫度： ℃ 40～70
Heating temperature: 40 ~ 70 ℃
5、室外溫度：℃ -5～40
Outdoor temperature: -5 ~ 40 ℃
6、蒸汽鍋爐：產氣量180 ℃ 0.2～3噸/小時
steam boiler: gas production 180 ℃ 0.2 ~ 3 tons/hour
7、總功率配備： 30～200千瓦
Total power: 30 ~ 200 kW
(二)處理后參數 Post-processing paramete
1、泥中含油率： 1～3%
Oil content in mud: 1 ~ 3%
2、油中含水： 1～5%
Water in oil: 1 ~ 5%
3、油中含泥沙：小于 0.1%
Sediment in oil: less than 0.1%
4、水中含油： 小于 1000PPM
Oil in water: less than 1000PPM
5、減量率 70～90%以上
The reduction rate is over 70 ~ 90%
二、設備列表 The equipment list
| 序號 serial number | 名稱 name | 型號 Model | 規格 specifications | 數量 quantity | 生產廠家 manufacturer | 備注 remark |
| 1 | LW型特種污油泥臥螺離心機 LW type special type sludge horizontal screw centrifuge | LW250； LW420；LW450；LW500；LW550；LW650 | Q=1;3;5;10;15;20m3/h Q(沉渣sediment)≤0.1～0.2；0.3～0.6；0.5～1.0；1.0～1.5；2.0～4.0m3/h | 1臺 | 莫尼亞 Molniya |
|
| 2 | 處理模塊 Processing module |
| 根據實際處理量設計模塊的數量和規格 Design module quantity and specification according to actual processing capacity | 1～4個 | 莫尼亞 Molniya |
|
| 3 | LW型污水臥螺離心機 LW model sewage horizontal screw | LW360、450、500、550、650 | Q＝5～30m3/h Q(沉渣 sediment)≤1.0～6.0m3/h | 1臺 | 莫尼亞 Molniya |
|
| 4 | 加熱攪拌罐 Heating mixing tank | 2～5m3 |
| 2個 | 莫尼亞 Molniya |
|
| 5 | 過濾器 The filter | 10～30m3 |
| 2個 | 莫尼亞 Molniya |
|
| 6 | 加藥箱 Add medicine cabinet | 1～2m3 |
| 1個 | 莫尼亞 Molniya |
|
| 7 | 螺旋輸送器 Screw conveyor | 3～8m3 |
| 1個 |
|
|
| 8 | 電器控制柜 Electric control cabinet |
|
| 2～5個 | 莫尼亞 Molniya |
|
| 9 | 管道混合器及自清洗系統 Pipeline mixer and self-cleaning system |
|
| 1臺 | 莫尼亞 Molniya |
|
| 10 | 空壓機 Air compressor | 根據實際需要配置 Configure according to actual needs | 根據實際需要配置 Configure according to actual needs | 1臺 |
|
|
| 11 | 各種閥、泵、管線、傳感器等 Various valves, pumps, pipelines, sensors, etc | 根據實際需要配置 Configure according to actual needs | 根據實際需要配置 Configure according to actual needs | 若干 some |
| 均分布在各個模塊上 They are distributed on each module |
三、技術說明 Technical specifications
1、調質清洗技術 Tempering and cleaning technology
通過投加藥劑并輔以加熱、蒸洗、氣浮、超聲波、機械分散、減粘等調質及清洗手段，調整固體粒子群的性狀和排列狀態，使其中粘度大的吸附油解吸和破乳使之適合脫水。此技術為已獲國家發明。
The properties and arrangement state of solid particle swarm can be adjusted by adding agents, supplemented by heating, steaming, air flotation, ultrasonic wave, mechanical dispersion, viscosity reduction and other conditioning and cleaning means, so that the viscous adsorption oil desorption and demulsification make it suitable for dehydration.This technology has been the national invention patent.
2、分離技術 Separation technology
利用高速臥式離心機產生的巨大離心力，在強大的離心力場的作用下，因為油和水的比重不同，比重較大的水將比重相對較小的吸附在泥沙表面上的油基團會置換出來，在經過特殊結構設計的臥式離心機，將置換出來的油隔離出來并自動收集外排。污水進入普通污水臥螺離心機將泥餅分離出來并外排，水進入水處理系統根據需要進行深度處理。
Large centrifugal force generated by patent high-speed horizontal centrifuge in strong under the action of centrifugal force field, because the proportion of oil and water, different proportion of large water adsorption in the sediment will be relatively small proportion of oil-base group on the surface displacement, after special structure design of horizontal centrifuge, will replace the oil isolated and automatically collect outside.Sewage will be separated into the common sewage horizontal screw centrifuge mud cake and discharged, water into the water treatment system for in-depth treatment according to the need.
3、脫水裝置 Dehydration unit
含聚合物、硫化物成份的污泥分離而研究開發的新型高科技產品,是連續過濾及深度脫水的設備，它具有連續操作，生產能力大(一次干泥排放量可達4~5噸)，操作維修方便、運行成本低等特點。新型過濾脫水技術是消化吸收技術上自主研發的新型固液分離設備。
The new high-tech product is a continuous filtration and deep dehydration equipment, which has the characteristics of continuous operation, large production capacity (the discharge volume of dry mud can reach 4~5 tons), easy operation and maintenance, low operating cost and so on.The new filtration and dehydration technology is a new solid-liquid separation equipment independently developed in digestion and absorption foreign advanced technology.
4、藥劑技術 Pharmaceutical technology
破乳混凝劑屬于無機高分子接枝共聚物，分子量較高，化學結構;在水中溶解后，能同時發揮粒子間吸附架橋與電中和作用，將廢水中乳化油、 膠體凝聚而分離沉淀;具有優異的除油、脫色及COD的降低效果，一次性完成破乳同混凝過程。該產品操作簡單，無需重復酸堿調整，可直接處理，提升處理效能。無機固化絮沉劑集破膠、絮凝、沉淀、改善泥層的固化性與一體，保證水質更清，保證泥餅的脫水效果。
Demulsifying coagulant belongs to inorganic polymer graft copolymer with high molecular weight and unique chemical structure.After being dissolved in water, it can play the role of adsorption bridge and electric neutralization between particles at the same time to condense emulsified oil and colloid in wastewater and separate precipitation.It has excellent effect of oil removal, decolorization and COD reduction, and can complete the process of demulsification and coagulation at one time.The product is simple to operate, no need to repeat acid-base adjustment, can be directly treated, improve the treatment efficiency.Inorganic solidification flocculating agent integrates breaking glue, flocculating, settling and improving the solidification of mud layer to ensure cleaner water quality and dehydration effect of mud cake.
四、理現場圖片 The scene pictures
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| 金陵石化煉油廠處理現場
Treatment site of Jinling Petrochemical Refinery | 大港石化煉油廠處理現場
Dagang Petrochemical refinery treatment site |
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| 大慶油田采油二廠處理現場
Treatment site of no.2 Oil recovery Plant in Daqing Oilfield | 大慶油田采油二廠南四聯處理現場 Nansilian treatment site of the second oil production Plant in Daqing Oilfield |
